Majsgristskvarnmaskin exporterad till Ghana

Recently, our Corn Grits Milling Machine was successfully delivered to a leading food processing company in West Africa. The company specializes in corn grits, corn flour, and composite grain products.

As market demands became more diverse, the customer needed a high-efficiency, flexible machine capable of processing multiple grains to meet their evolving production needs.

Our solution not only significantly boosted their production efficiency but also enabled them to expand into new business areas, resulting in substantial cost savings and faster market response times.

Changamoto za wateja

1. Zana ya kazi moja tu. Zana ya zamani ya mteja inaweza tu kushughulikia mahindi na haikuwa na ufanisi wa kushughulikia ufuta, ufuta wa ng’ombe, na nafaka nyingine za maeneo ya karibu.
2. Imbalance in capacity and energy consumption. The old equipment had a corn grits output efficiency of only 50kg/h, while the corn flour production line required separate operation, leading to high energy costs.
3. Vigezo vya bidhaa vilivyowekwa. Zana ya zamani haikuweza kurekebisha uwiano wa ukubwa wa chembe wa bidhaa iliyomalizika, na hivyo ilikuwa vigumu kukidhi mahitaji maalum ya watengenezaji vyakula kwa ugavi wa coarse/fine corn grits.
4. Complex maintenance. The use of multiple machines resulted in frequent breakdowns, with maintenance costs accounting for over 8% of revenue.

Suluhisho letu

Ili kukidhi mahitaji ya mteja, tulitoa Mashine ya Kusindika Nafaka nyingi ya KIwili cha T1. Ubunifu mkuu wa kiufundi ni pamoja na:

1. Dual motor coordination system. Equipped with a 7.5kW four-pole motor and a spindle speed of 1150r/min, the machine enables synchronous operation for corn peeling (350-450kg/h) and corn grits production (1000kg/h). The corn flour capacity can reach 350kg/h, increasing overall efficiency by three times.
2. Multi-grain compatibility design. With interchangeable screen modules, the machine can seamlessly switch between processing corn, millet, rice, and sorghum, making it adaptable to the major grains used in West Africa.
3. Dynamic output adjustment. The machine allows customers to freely adjust the output ratio of corn grits and corn flour (e.g., coarse grits:fine grits:flour = 6:3:1) to meet customized order requirements.
4. Intelligent voltage stabilization protection. The equipment automatically adapts to voltage fluctuations of ±15% under a 380V rated voltage and is equipped with an overload emergency stop function to reduce the risk of equipment failure.

Maoni ya mteja

Nana Ama, mtaalamu wa kiufundi katika kampuni, aliweka maoni: “Mashine ya T1 imebadili kabisa mchakato wetu wa uzalishaji. Muundo wa motor mbili unaruhusu vinyemelezi na utengenezaji wa grits kwa wakati mmoja, kutuuzia saa 4 za muda wa uendeshaji kila siku.

More importantly, the machine is flexible enough to process millet and sorghum, helping us tap into new customer markets.

Vipengele vinavyoweza kurekebisha uwiano wa kifananishi wa bidhaa iliyomalizika vinatupa uwezo wa kutoa malighafi kwa mujibu wa mapishi ya watengenezaji vyakula, ambayo inatupa mshindani mkuu katika soko la Magharibi mwa Afrika.”

Hitimisho

The successful deployment of our Corn Grits Milling Machine highlights the power of innovation in meeting the evolving needs of food processing businesses.

By providing a versatile, efficient, and customizable solution, we helped the customer not only enhance their production capacity but also reduce operational costs and improve market responsiveness.